Lean assessment template

Moreover, the relative importance of the areas varies with particular products, markets, processes, and other factors. The user must evaluate the relative strategic impact of each area. The weighting feature also helps establish priorities for implementation.

For example, in a highly automated factory with integral processes, a low maintenance score would be a critical deficiency. But, for an assembly operation using hand tools and manual methods, a low ranking on "Maintenance" would have little impact. The questions lead to metrics for your Lean Manufacturing journey. Managers traditionally rely on accounting metrics. However, these are inadequate for Lean Manufacturing. Accounting data is the end result of a long chain of interrelated decisions, practices and events.

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Jump to Page. Search inside document. Subject 1. Organization Sort, Set, Shine, An environment that will sustain small incremental improvements. Sustain Score : 1. All footprints respected. Audit sheets up to date 1. Visual one point lessons used to drive continuous improvement and manage production operations. Deviations to established standards 1. Subject 2. Subject 3. Is Shingos 5 step methodology and wallchart used to systematically reduce change-over times.

Subject 4. Is there a Tag Management System in place to identify abnormalities discovered on equipment in the team area. Subject Result Question Planned Maintenance, in many factories, is a programme run by an elite crew who retain the knowledge and technical know-how to fix chronic breakdowns.

Subject Result Question Overall Equipment Effectiveness OEE is a powerful calculation that, if used appropriately, will provide positive results in performance when linked with other lean metrics. The calculation of OEE is used to help drive equipment and team performance to 4. Providing the teams with sufficient knowledge and capability to run their own 4.

Subject 5. A synchronised flow of material from the supplier to the point of use. Score : 5. Subject Result Question Layout of a production cell is a prime opportunity to eliminate waste from the production system once and for all. Subject 6. Manufacturing and design engineers 4 6. Subject 7.

KPIs vs personal performance 7. Training in performance management 7. KPI based progression performance of the management team 7. June 3, Sixsigma Guy Blog. Leave a Reply Cancel reply Your email address will not be published. Copyright All Rights Reserved templatestaff. We use cookies to ensure that we give you the best experience on our website.

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